Scientists Create Ultra-hard Lab-grown Diamond Tougher Than Natural Ones

Scientists have created a lab-grown diamond that surpasses natural ones in hardness, thanks to an innovative approach to high-pressure synthesis. This breakthrough could revolutionize industrial tools, aerospace materials, and data storage—but can it be produced at scale?

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Scientists Create Ultra Hard Lab Grown Diamond Tougher Than Natural Ones
Scientists Create Ultra-hard Lab-grown Diamond Tougher Than Natural Ones | The Daily Galaxy --Great Discoveries Channel

Physicists have successfully created a lab-grown diamond with a hardness exceeding that of natural diamonds. By subjecting graphite to extreme pressure and heat, researchers synthesized a rare hexagonal diamond, also known as lonsdaleite—a crystal structure that has long been theorized to be stronger than the conventional cubic diamonds found in nature.

Breaking The Limits Of Hardness

Diamonds are famous for being the hardest naturally occurring material on Earth, but synthetic alternatives have been pushing the limits of toughness. The new lab-grown hexagonal diamond, created by compressing graphite at unprecedented pressures before heating it to 1,800 K (1,527 °C or 2,780 °F), has now set a new benchmark.

The defining feature of this diamond is its hexagonal crystal lattice, distinct from the usual cubic structure seen in natural diamonds. Scientists had suspected for decades that a hexagonal arrangement of carbon atoms could be superior in strength, but experimental verification remained challenging.

A hardness measurement of 155 gigapascals (GPa) confirms that this new diamond surpasses the 110 GPa of natural diamonds, making it one of the hardest known substances. The material exhibits high thermal stability, remaining intact at temperatures up to 1,100°C (2,012°F)—far beyond the limits of most industrial nanodiamonds.

A Discovery Rooted In Space

Hexagonal diamonds were first identified over 50 years ago in meteorites from high-impact sites, suggesting that they naturally form under immense cosmic pressures. This discovery led scientists to theorize that such structures could be synthesized in laboratories, but previous efforts only yielded small, impure samples.

The latest research provides the strongest evidence yet that this structural arrangement indeed enhances hardness and stability. It also highlights a new method of synthesis, which could be refined for larger-scale production.

The key breakthrough was realizing that graphite must be compressed at significantly higher pressures than previously attempted. Once the correct post-graphite phase is achieved, heating the material under pressure triggers the transformation into a hexagonal diamond structure.

A Close Analysis Of The New Diamond Revealed Extra Hardness And Thermal Stability. (chen Et Al., Nature Materials, 2025)
A close analysis of the new diamond revealed extra hardness and thermal stability. (Chen et al., Nature Materials, 2025)

From Lab To Industry: Opportunities And Setbacks

Mass production remains a challenge, but researchers are working to scale up synthesis and refine purity and stability. If successful, this ultra-hard diamond could enhance cutting tools for mining and construction, withstand extreme conditions in aerospace applications, and advance data storage and quantum computing.

The study also provides new insights into diamond formation under extreme conditions, with implications for planetary science and materials engineering.

A New Frontier in Material Science

This achievement marks a major step forward in the quest to engineer superior synthetic materials. While natural diamonds will continue to hold value for jewelry and other uses, lab-grown hexagonal diamonds may soon become the gold standard for cutting-edge technology.

Scientists remain optimistic that future advancements will make large-scale production feasible, bringing ultra-hard, heat-resistant diamonds to industries that demand the toughest materials on Earth.

“Our findings offer valuable insights regarding the graphite-to-diamond conversion under elevated pressure and temperature, providing opportunities for the fabrication and applications of this unique material,” explained the researchers.

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